Major Service: Off-Road 51cc-240cc

Description

The Fixed Price Major Service for Off-Road Fun Bikes (51cc-240cc) include:

Pre-service check
Test if bike starts and runs
Check wear & tear items
Check for damage and faults
Quote repair of damage, faults and wear & items as required

Engine
Change Oil
Replace Oil Filter
Check oil level and vehicle for leakage
Replace sump washer

Final Drive
– Drive Chain
Check chain condition
Check condition of drive sprockets
Clean, lube and adjust chain
Check wheel locknut torque
– Belt Drive
Check condition of drive sprockets
Adjust belt tension
Check wheel locknut torque
– Shaft Drive
Check shaft drive oil
Replace shaft drive oil

Battery
Load test battery
Check positive and negative terminals are secure
Spray battery protector over battery terminals
Check charge rate

Brakes
Inspect condition of front brake pads
Inspect condition of rear brake pads
Inspect condition of brake lines
Inspect brake reservoirs for leakages
Replace front brake fluid and bleed system
Replace rear brake fluid and bleed system
Inspect Front brake disc condition
Inspect Rear brake disc condition
Check front brake operation
Check rear brake operation

Electronic Functions
Check operation of indicators
Check operation of low and high beam
Check operation of parker light
Check operation of horn
Check operation of front and rear switches
Check dash neutral light is operational
Check operation of switch block kill switch
Check operation of sidestand switch

Cooling System
Check radiator coolant level and condition
Check overflow level and condition

Operation Controls
Check and adjust throttle freeplay
Check and adjust clutch freeplay
Check clutch fluid and top up if required
Lubricate clutch cable
Lubricate throttle cable
Lubricate choke cable
Lubricate brake lever pivot shaft
Lubricate brake pedal pivot shaft
Lubricate clutch lever pivot shaft
Lubricate shift pedal pivot shaft
Lubricate sidestand pivot shaft
Lubricate footpeg pivot shafts
Check lever and pedal position

Wheels and Suspension
Check front and rear wheel bearings for looseness
Check steering bearings for play and roughness
Check swingarm linkage bearings for play
Check rear shock absorber operation and condition
Check operation or front forks and leakage

Air Filter
Check and clean air filter
Clean and re-oil air filter
Replace air filter – only if required (additional cost)

Spark Plugs
Replace spark plug/s  (additional cost)

Synchronise Carburetors / Throttlebodies
Synchronise Carburetors
Synchronise Throttlebodies
Check fuel hoses for cracks and damage

Valve Clearances
Check valve clearances
Adjust valve clearances – only if required (additional cost)
Check condition of timing chain

Diagnostic Tool
Check and clear fault codes
Reset Parameters

Tyres
Check condition of front tyre
Check condition of rear tyre
Adjust front tyre pressure
Adjust rear tyre pressure

Test Ride
Check idle speed
Check operation of clutch
Check smoothness of changing gears
Check for oil leaks after test ride
Check for unusual noises
Clear service reminders and apply service sticker
Check all dash functions are working correctly