Major Service: Off-Road above 240cc

Description

The Fixed Price Major Service for Off-Road Bikes above 240cc include:

Pre-service check
Test if bike starts and runs
Check wear & tear items
Check for damage and faults
Quote repair of damage, faults and wear & tear items

Engine
Change Oil
Replace Oil Filter
Check oil level and vehicle for oil leakage
Replace sump washer

Final drive
Final drive – Drive Chain
Lube and Adjust Chain
Check chain condition
Check condition of drive sprockets

Brakes
Inspect condition of front brake pads
Inspect condition of rear brake pads
Replace front brake fluid and bleed system
Replace rear brake fluid and bleed system
Inspect condition of brake lines
Inspect brake reservoirs for leakage
Check Front brake disc condition
Check Rear brake disc condition

Battery
Load test battery
Check positive and negative terminals are secure
Spray battery terminal protector over battery terminals
Check charge rate

Electronic Functions
Check operation of indicators
Check operation of low and high beam
Check operation of parker light
Check operation of horn
Check operation of front and rear switches
Check dash neutral light is operational
Check operation of switch block kill switch
Check operation of sidestand switch

Operation Controls
Check and adjust throttle freeplay
Check and adjust clutch freeplay
Check clutch fluid and top up if needed
Lubricate clutch cable
Lubricate throttle cables
Lubricate choke cable
Lubricate brake lever pivot shaft
Lubricate brake pedal pivot shaft
Lubricate clutch lever pivot shaft
Lubricate shift pedal pivot shaft
Lubricate sidestand pivot shaft
Lubricate footpeg pivot shafts
Check lever and pedal positions

Cooling System
Check radiator coolant level and condition
Check overflow level and condition
Top up coolant as required

Tyres
Check condition of front
Check condition of rear tyre
Adjust front tyre pressure
Adjust rear tyre pressure

Wheels and Suspension
Check front and rear wheel bearings for looseness
Check steering bearings for play and roughness
Check swingarm linkage bearings for play
Check rear shock absorber operation and condition
Check operation of front forks and leakage
Remove For Scrapers

Air filter
Check Air Filter
Clean air filter (paper type)
Replace air filter – only if required (additional cost)

Spark Plugs
Check Spark Plugs
Replace Spark Plugs  (additional cost)

Diagnostic Tool
Connect motorcycle to YDT/Texa
Check and clear fault codes
Print diagnostic results and attach with invoice
Reset parameters
Clear service reminder
Clear any engine or warning lights on dash

Test Ride
Check idle speed
Check all dash functions are working correctly
Check operation of clutch
Check smoothness of changing gears
Check for oil and coolant leaks after test ride
Check for unusual noises
Clear service reminders and apply service sticker

Bike Presentation
Give bike quick wipe over and check over work
Ensure bike is presentable for release